Elements and Performance Criteria
- Prepare for furnace tapping
- Access, interpret and apply compliance documentation relevant to the work activity
- Establish and maintain communication with other personnel using approved communication methods
- Select personal protective equipment appropriate for work activities
- Identify, address and report potential risks and hazards
- Identify, address and report environmental issues
- Follow emergency procedures to ensure safety of personnel and plant
- Use approved dust suppression and extraction methods
- Ventilate work area before entry
- Check availability and operational readiness of all tools and equipment required for tapping
- Set up equipment ready for tapping to standard work procedures
- Correctly position holding vessels/ladles in readiness to receive molten metal and slag
- Tap molten metal from furnace
- Carry out plant and equipment start-up checks and procedures according to plant/equipment configurations and system requirements
- Drill, or make tap hole with oxy lance, and establish molten metal flow
- Ignite burners and correctly apply to ensure molten metal does not solidify
- Identify and control interference with molten metal flow to ensure quality and production targets
- Take samples at appropriate bath heights for metallurgical testing to quality requirements
- Complete tapping process
- Maintain tapping equipment
- Obtain and/or manufacture tap-hole seals to specification
- Replace temperature monitoring equipment to furnace safety and operational parameters
- Remove and install tapping blocks to furnace safety and operational parameters
- Provide support for maintenance personnel when required to organisation's requirements